Precision material movement

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Precision material movement

Some parts cannot wander. For these we build guided systems where each item travels on a defined path, at a defined speed, and arrives in the same position every time.

Guided channel movement: belt and roller

Items travel inside a channel with side guides, on belts or rollers. The guide holds the part in line, so it reaches a machine, scanner or robot pick point in the right orientation.

  • Belt channels for small, light, soft or irregular parts
  • Roller channels (gravity or powered) for cartons, trays and crates
  • Accumulation, merge, divert and lift sections to suit your flow
  • Sensors, stops and barcode or vision stations along the line

Overhead rail robotic movement

Carriers hang from a rail fixed to the ceiling or a steel frame and travel above the floor. The floor stays free for people, trucks and machines, and the carriers move loads between stations along switchable routes.

  • Frees up floor space in crowded production areas
  • Fast transfer between stations, with accurate stopping points
  • Rail switches and loops for multiple routes and buffers
  • Suits totes, parts bins, trays and carriers up to the design load
System
Good for
Think about
Belt channel
Small, light and irregular items, gentle handling
Belt type for dust, oil or temperature
Roller channel
Cartons, trays, crates and totes with a firm base
Item base strength and size range
Overhead rail
Moving loads above busy floors and between zones
Ceiling or frame strength and load limits

Where it fits:

Manufacturing and assembly

Line-side supply, kitting and work-in-progress transfer.

Warehousing and 3PL

Put-away, replenishment and order movement to dispatch.

Pharma, electronics and food

Clean, accurate and traceable movement of controlled items.

Retail and e-commerce

Sorting, tote transfer and pack-station feed.

How we deliver:

  • Process walk and data review. We map flows, load types, distances and peak volumes.
  • Solution selection. You get a recommended mix of AMR, AGV, conveyor and rail, with a layout.
  • Simulation and design. Traffic, cycle times and safety zones are checked before anything is built.
  • Installation. Rails, conveyors, charging stations, mapping and controls are installed with minimum disturbance.
  • Integration and commissioning. Connected to your WMS, MES or ERP, then tested under real loads.
  • Training and support. Operator and maintenance training, spares and service plans.
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